K-1039685 Kohler Air Blower Replacement System | Keypad + Control Box
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System 1: Separate Control Box + Keypad
This complete retrofit includes a variable-speed heated blower, separate electronic control box and replacement keypad with Wave and Pulse massage modes.
Restore a compatible Kohler BubbleMassage® air bath without replacing the bathtub. This complete aftermarket retrofit system replaces the discontinued Kohler K-1039685 blower and original control electronics with modern, matched components manufactured by CG Air Systems.
- Complete replacement: New blower, separate control box, keypad and communication cable
- Variable-speed airflow: Adjust the air-massage intensity from gentle bubbling to stronger airflow
- Wave and Pulse modes: Select changing massage patterns directly from the keypad
- Heated air: Integrated 120-watt air heater reduces the initial cool-air sensation
- Automatic operation: Includes a 20-minute timer and automatic drying cycle
- Clean keypad installation: Approximately 2-1/2-inch square trim covers an opening up to approximately 1-7/8 inches
Important: This is a complete matched replacement system. The new blower, control box, keypad and cable must be installed together. The replacement components are not designed to operate with the original Kohler keypad or control electronics.
What’s Included
- 700-watt variable-speed CG Air Systems blower
- Integrated 120-watt air heater
- Separate electronic control box
- Replacement electronic keypad
- Keypad communication cable
- Installation instructions
- One-year limited warranty
Specifications
| Replacement application | Compatible Kohler K-1039685 / 1039685 air-bath systems |
| System type | Complete aftermarket retrofit |
| Voltage and frequency | 120V / 60Hz |
| Blower output | 700 watts |
| Air heater | Integrated 120-watt heater |
| Electronic controller | Separate control box |
| User control | Replacement tub-mounted keypad |
| Speed control | Variable speed |
| Massage modes | Variable speed, Wave and Pulse |
| Operating cycle | Automatic 20-minute timer |
| Drying cycle | Automatic purge cycle |
| Keypad trim | Approximately 2-1/2 inches square |
| Maximum opening covered | Approximately 1-7/8 inches |
| Warranty | One-year limited warranty |
The integrated heater warms the moving air to improve comfort. It does not heat or maintain the temperature of the bathwater.
Why Choose This System?
Choose this system when the existing keypad can be safely removed and you want full variable-speed operation with Wave and Pulse massage modes.
Unlike our integrated-control keypad option, this version keeps the electronic control box separate from the blower. The blower, control box and keypad remain individual matched components while operating together as one complete system.
If the original keypad is permanently bonded to the bathtub or cannot be removed without risking damage, consider our Kohler 1039685 Wireless Remote Blower System.
Want to compare all three options? Read our Kohler 1039685 and 1036210 Blower Replacement Guide.
Confirm Compatibility Before Ordering
Before ordering, confirm:
- The original blower system operates on 120V/60Hz
- The original blower and control-system part numbers
- The existing keypad opening and surrounding flat mounting surface
- The air-line connection and available equipment space
- The electrical circuit, grounding and GFCI protection
The replacement keypad has approximately 2-1/2-inch square trim and is designed to cover an opening up to approximately 1-7/8 inches. Always measure both the opening and the surrounding flat surface before ordering.
If you are uncertain, text clear pictures of the original blower label, keypad, control box and installation area to (951) 897-1878. Whirly Bros can help verify compatibility before you order.
Frequently Asked Questions
Does this system replace the Kohler K-1039685 blower?
It is designed as a complete aftermarket retrofit for compatible 120V/60Hz Kohler K-1039685 air-bath systems. Final compatibility depends on the original voltage, keypad opening, air connection, control configuration and available installation space.
Does this system have variable-speed operation?
Yes. The replacement keypad allows the user to increase or decrease the airflow to achieve the desired massage intensity.
Does the keypad provide Wave and Pulse modes?
Yes. In addition to regular variable-speed operation, the keypad provides Wave and Pulse massage modes that automatically vary the airflow pattern.
What is the difference between this system and the integrated-control system?
Both keypad systems provide variable speed, Wave and Pulse modes. This system uses a separate electronic control box. The other keypad system has the electronic controller built directly into the blower.
Can I reuse the original Kohler keypad or control box?
No. The included blower, control box, keypad and communication cable are designed to operate together as a matched replacement system.
Will the replacement keypad cover the original opening?
The keypad has approximately 2-1/2-inch square trim and is designed to cover an opening up to approximately 1-7/8 inches. Measure the opening and surrounding flat mounting area before ordering.
Does the air heater warm the bathwater?
No. The 120-watt heater warms the air entering the bathtub to reduce the initial cool-air sensation. It does not heat the bathwater.
Why does the blower run again after the bath is turned off?
This is the automatic drying or purge cycle. It helps remove residual moisture from the air lines after use.
Is this an original Kohler product?
No. This is a complete aftermarket retrofit system manufactured by CG Air Systems for compatible Kohler applications. It is not an original Kohler service part.
Installation Notice
Disconnect electrical power before installation. Verify the voltage, circuit capacity, grounding, GFCI protection, air connection and local electrical requirements. Use a qualified installer or electrician whenever electrical work or code compliance is uncertain.
Trademark and compatibility notice: KOHLER® and BubbleMassage® are trademarks of Kohler Co. Manufacturer names and part numbers are used solely to identify the intended application of this aftermarket replacement system. Whirly Bros is not affiliated with, sponsored by or endorsed by Kohler Co.

- 5 stars: 12 (100%)
- 4 stars: 0 (0%)
- 3 stars: 0 (0%)
- 2 stars: 0 (0%)
- 1 star: 0 (0%)
Very happy with quick UPS delivery. Easy to call and speak to one of the owners, not a hired phone operator. I had questions about potential fit issues: I was comfortable placing order after the call. Product fit is great and worked as promised.
Hi Robert, thank you for your positive feedback! We're glad you're satisfied with the service and product. Feel free to reach out if you need anything else.
easy install and worked well.
Hi there! We're thrilled to hear the installation was smooth and everything works perfectly. Thanks for sharing your experience!
The pump that I ordered was installed and is operating as anticipated.
Hi there! We're glad to hear your pump is working as expected. Thanks for sharing your experience with Whirly Bros!
It fit very well even though we had to relocate the control switch since the original was not accessable.
Hi Steven, glad to hear the replacement fit well and that you were able to adapt it to your setup. Thanks for sharing your experience!
Blower worked perfect and easy to install.
Great customer service.
Thanks for the kind review David, glad it worked out.
Jesse
I used whirley bros to purchase a replacement blower motor for my Kohler whirlpool tub. Kohler no longer makes a replacement motor ; whirley bros
saved me lots of time and money. Jesse answered the phone right away, and shipped out the motor promptly; outstanding service!!!
I really appreciate the great review. I do my best to make sure I provide good Information that is helpful to our valued customers.
Thanks for taking the time to review.
Jesse
The blower arrived quickly, was easy to install, and works great! Extremely pleased with this purchase.
Thanks for the kind review.
Jesse Paredes
Great pump! Prompt delivery!
works as advertised retrofitted an Kohler old tub. thank you
Thank you for your feedback! We're glad the blower fit your Kohler tub well.
Jesse was amazing and super communicative. He helped me figure out the correct parts I needed to repair my tub.
Thanks for the 5 stars. We love to share the knowledgeable we have picked up over the years with our customers. Glad you got it all fixed up proper.
Jesse
Installed in a timely and neat manner. The motor blows strongly and has three different modes. Enjoying thoroughly
You're very Kind. I am glad that I was able to fix your Kohler tub and appreciate your business so much. -Jesse Paredes
Great product great price!
Thanks for the awesome review Paul, we are glad that you're satisfied with our Kohler Blower Replacement System.
-Jesse Paredes